RPM Formula:
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Definition: This calculator determines the optimal revolutions per minute (RPM) for threading operations based on cutting speed and thread diameter.
Purpose: It helps machinists and engineers set the correct spindle speed for threading operations to ensure quality results and tool longevity.
The calculator uses the formula:
Where:
Explanation: The formula converts cutting speed to rotational speed by accounting for the circumference of the thread.
Details: Proper RPM settings prevent tool breakage, ensure thread quality, and optimize machining efficiency. Too high RPM can cause overheating, while too low RPM can lead to poor surface finish.
Tips: Enter the cutting speed in m/min and thread diameter in meters. Typical cutting speeds vary by material (e.g., 30-60 m/min for steel, 100-200 m/min for aluminum).
Q1: What is cutting speed?
A: Cutting speed is the speed at which the cutting edge of the tool moves relative to the workpiece surface, measured in surface meters per minute.
Q2: How do I measure thread diameter?
A: Measure the major diameter of the external thread or the minor diameter of the internal thread in meters.
Q3: Why is 60 in the numerator?
A: The 60 converts from seconds to minutes (60 seconds = 1 minute) since cutting speed is typically given in meters per minute.
Q4: Can I use this for different materials?
A: Yes, but you'll need to adjust the cutting speed based on material properties (harder materials require slower speeds).
Q5: What about feed rate?
A: This calculator determines RPM only. Feed rate depends on thread pitch and should be calculated separately.